NEW AND FUTURE CARS: 2007 Tesla Roadster

By Michael Jordan - November 13, 2006
All that Martin Eberhard really wanted was an electric car that was at least as practical and convenient as the succession of old, wretched $500 clunkers that he'd driven as a young electrical engineer, such paragons of automotive efficiency as the Lincoln Continental Mark III, the Chevrolet Caprice Classic, and even the Renault Le Car. Unfortunately, no one could build him one, although he dangled a substantial bit of the personal fortune he made as a Silicon Valley innovator in front of anyone who promised to do the job.
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As a result, Eberhard and his team were forced to come up with a decent electric car by themselves. And that's how the Tesla Roadster drove into our lives, a $100,000, all-electric sports car that can accelerate from 0 to 60 mph in less than four seconds, reach a top speed of 135 mph, cruise about 250 miles at a stretch, and fully recharge in a couple of hours for $2.50. It sounds too good to be true, like a combination of Silicon Valley vaporware and one of Leonardo Da Vinci's perpetual-motion machines, and yet we've driven the Tesla Roadster and it seems to be very real.
Since its first public showing in California at the end of July, the Tesla Roadster has inspired a firestorm of public interest. Tesla took preproduction deposits for its "Signature One Hundred" (the first 100 Roadsters to be built) and promised delivery next summer, selling out in a little more than two weeks. Each deposit amounted to the full price of the car, a $100,000 bet on an uncertain new concept.
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The leap of imagination that Eberhard made to his new concept seems elegantly simple now, just like the one Steve Wozniak made when he tooka bunch of cheap, commonly available electronic components into Steve Jobs's garage and came up with the Apple personal computer. In this case, Eberhard seized on one of the most familiar items in Silicon Valley--the relatively cheap, relatively common lithium-ion battery. About the size of the AA battery in your pocket flashlight, lithium-ion batteries similar to those in the Tesla are found in every laptop computer. Eberhard figured out a way to combine lithium-ion cells into large battery packs, sustain them at a charge level that promotes long life, and then control their temperature with a combination of air-conditioning and the circulation of automotive coolant.
Once Eberhard had a power source, he needed a car. "I learned to drive in an old red Jeep on my uncle's farm in Kansas when I was thirteen," Eberhard says, "and I've loved cars ever since. I used to go to junkyards with my girlfriend to keep my clunkers running, and I was driving a BMW Z3 when we were designing the Tesla. But I had no idea about where to start when it came to designing a car." Fortunately, Eberhard was at the 2004 Los Angeles auto show when Roger Becker of Lotus--justifiably famous as one of the leading automotive development engineers in the world--introduced the long-awaited U.S. version of the Lotus Elise. Eberhard grabbed Becker and started talking about electric power with a messianic fervor, and the Lotus executive apparently was unable to resist.
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As you'd expect, the Tesla Roadster is essentially a Lotus Elise that has been adapted to electric power. Like the Elise, the Tesla is built around a chassis made from aluminum extrusions that have been bonded together. Compared with the Lotus, however, the Tesla's main chassis rails have been strengthened, which allows the doorsills to be lowered two inches to a height more compatible with a driver not as limber as a Romanian gymnast. Rearward of the B-pillar, these rails are carefully angled upward and attached to a rear subframe that holds the battery pack, a two-speed transmission, and a three-phase, four-pole AC induction electric motor that produces 185 kW (248 hp) of power.
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It shouldn't add up, though, because the bundle of 6831 lithium-ion cells (a $20,000 item) weighs about 900 pounds, and the Tesla Roadster tips the scales at about 2500 pounds, a shocking 25 percent more than the Elise. And yet the Tesla shrugs off its weight penalty as soon as you lay into the accelerator. The brushless electric motor offers 260 Nm (192 lb-ft) of torque at 0 rpm, so there's a huge push in your back as the car instantly leaps forward, and it feels as if you have been strapped inside a great big radio-controlled scale-model racer. The electric motor spins in its twin ceramic bearings to 13,500 rpm with a pronounced turbine-like whine, and the power seems like it will go on forever.
Despite its weight, the Tesla changes direction as quickly as a water strider on a still pond. Compared with the Elise, its wheelbase has been stretched several inches (all of it behind the B-pillar) to accommodate the power pack, and the unintended consequences include weight distribution similar to the Elise (37.5 percent front/63.5 percent rear, a shift of only 1.5 percent to the rear despite the heavy battery pack) and a smoother-riding platform. First gear incorporates strong regenerative braking from the rear wheels, and the taller second gear can cope with driving from rest to the Tesla's top speed of 135 mph.
If you drive the Tesla slowly, you can expect 300 miles of cruising range; if you drive quickly, you might drain the batteries in 200 miles. Just about everyone should be able to get 250 miles of driving. The batteries recharge in about 3.5 hours with special equipment provided by Tesla, but you can simply plug the Roadster into a wall outlet if need be.
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Of course, Tesla's agenda here is a demonstration of the cleanliness of electric power, the reduction of gasoline use, and an attendant reduction in global warming. The Roadster is meant to be a proof of concept, the first in a succession of more affordable, all-electric mainstream automobiles from Tesla. Eberhard argues very persuasively that the overall energy efficiency of electric power in an automobile is far superior to that of any other power source, including hydrogen fuel cells. Such efficiency clearly doesn't come cheaply, however.
We don't want to make too much of our brief experience with the Tesla Roadster. Some ten prototypes have been built, and we've ridden in numbers 001 and 002, while our actual driving time amounts to less than thirty minutes. The algorithms that enable the transmission to shift from one gear to another are still not quite ready for prime time, and the rock-hard, Elise-calibrated suspension will give way to a more driver-friendly setup once Becker completes his work. We hope to test a Roadster at length sometime next spring.
And yet the introduction of the Tesla Roadster is a remarkably significant event. There's an innovative spirit among the eighty people at Tesla Motors in the Silicon Valley that recalls similar enthusiasm in Detroit more than a hundred years ago, when Henry Ford literally crashed through the wall of the tiny workshop behind his home to show the world his own proof of concept, the Quadricycle.

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